Logo customer story
Logo

Global Carpet Manufacturer leverages IoT and AI-powered iLens - Industry 4.0 Solution for Plant Digitization to achieve Smart Manufacturing & Connected Factory

Image
Client Introduction & Business Requirement:

Our client is one of India’s fastest growing global conglomerates with businesses in Line Pipes, Home Textiles, Infrastructure, Steel, Advanced Textiles and Flooring solutions.
Their business requirements were to:

  • Achieve connectivity to existing systems in a secured manner– heterogenous PLC makes, HMI’s, Barcode printers, Production Planning system (SAP data).
  • Perform Live Plant Monitoring from any location of the Plant.
  • Elimination of Manual bookkeeping by floor operators.
  • Product Quality monitoring by TQM team.
  • Need to monitor Critical Process Parameters & trigger Alerts to be actioned by the Plant Production team.
  • Automatic recording of unplanned downtime for reducing operational disruptions.

Solution Overview:

Our deployed solution consisted of the following capabilities:

  • Supply & commissioning of Data diodes and iLens SmartConnect IoT Gateways.
  • Facilitating Multiple OEM integration using OPC UA protocol.
  • Data diode security - End-to-end isolation of OT network with IT network - which removes the risk of any kind of cyber attacks to their OEMs.
  • Consolidated Plant and Process view centrally using Web SCADA.
  • Live Monitoring of all parameters for PLC Machines in Campen, TUFTCO, Compounding & Watcher line of COATING plant and viewed in Dashboards.
  • Analytical Dashboards.
  • Critical Process Parameters Monitoring & triggering Alerts to be actioned by the Plant Production team.
  • Automatic recording of unplanned downtime for reducing operational disruptions.
  • Preventive Maintenance planning and scheduling.

Deployed Solution Snapshots:
Image
Consolidated Plant & process View using Web SCADA
Image
OEE App Dashboards
Business Impact:
Image

Share this article:

top